Advanced core-shell delivery systems, process capabilities and industrial applications.
Vision Life Technologies offers state-of-the-art microencapsulation solutions utilising advanced polymer and starch-derived delivery systems. By using modified biopolymers — such as Aluminium Alkenyl Starch Succinate / hydrophobic starches and functional matrices — sensitive active ingredients are shielded from ambient degradation, incompatibility, moisture and premature reaction.
High-precision particle size engineering, controlled matrix distribution and robust coating uniformity.
| Equipment Line | Key Engineering Components | Process Function & Output |
|---|---|---|
| Rapid Mixer Granulator (RMG) | Control window, top spray nozzle, high-speed chopper, bottom impeller, heating/cooling jacket, pneumatic discharge valve | High-shear wet granulation, uniform dispersion of liquid binders, rapid particle agglomeration and jacketed thermal regulation. |
| Extruder & Spheronizer System | Twin-screw extruder die, friction plate spheronizer, variable speed control, temperature control jacket | Transforms wet mass into uniform cylindrical extrudates, breaks them down and rolls them into perfectly spherical pellets with tight size distribution. |
Controls: release of chemical leavening, outgassing in finished packaging, pH development and spoilage organisms.
Protects: against unwanted chemical interactions, leavening performance over shelf life, freeze–thaw abuse and yeast vitality from acidic components.
Delivers: consistent product volume, extended shelf life and flexibility, maximised preservation synergy and gluten protein integrity.
Key ingredients: encapsulated citric, malic, tartaric, adipic and fumaric acids, chocolate granules, turmeric granules, encapsulated cardamom powder.
Controls: undesired ingredient reactions and dusting during plant processing.
Delivers: high-impact burst sour flavour, extended flavour release profile, protection against sucrose inversion, moisture and clumping.
Key ingredients: ferrous fumarate and sulfate, zinc gluconate, ascorbic acid, vitamin D3, curcumin, lutein, capsicum pellets, vitamins A, D, K, E, astaxanthin, zeaxanthin, carotenoids.
Controls: targeted release profile, oxidation stability and drop-in formulation costs.
Delivers: enhanced bioavailability, gastrointestinal protection, improved solubility and shelf life while masking metallic and bitter taste.
Challenge: natural cardamom oil and powder contain volatile terpene compounds susceptible to thermal degradation, oxidative rancidity and rapid aroma loss during industrial food and confectionery processing.
Solution & results: using Vision Life Technologies' microencapsulation matrix technology, natural cardamom oil and powder were encapsulated into free-flowing, stable granules. This provided robust protection against hygroscopicity, zero dusting during processing and a controlled flavour burst upon consumption — resulting in a 2.5x increase in flavour shelf-life retention.
Request melt-point specifications, stability data, mesh-size options or custom encapsulation trials for your target application.
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